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Elka Suspension
LEADERS IN POWERSPORTS SHOCK ABSORBERS | 1-800-557-0552

FLS-97056_revC

Major VersionM

by Sebastien Blain

  1. Lift the vehicle off the ground, then remove front tires. Remove sway-bar link on both sides to allow lowers arms to temporary move separately. Separate upper control arms from steering knuckles.
    • Lift the vehicle off the ground, then remove front tires.

    • Remove sway-bar link on both sides to allow lowers arms to temporary move separately.

    • Separate upper control arms from steering knuckles.

  2. Remove lower shock bolts, then remove upper nuts to remove oem shocks.
    • Remove lower shock bolts, then remove upper nuts to remove oem shocks.

    • ELKA SHOCKS WITHOUT RESERVOIR:

    • Install new Elka shocks using oem lower bolts and provided upper bolts.

    • Torque 3 upper bolts at 35 ft/lb, and lower bolt at 80 ft/lb.

  3. ELKA SHOCKS WITH RESERVOIRS: Install new Elka shocks using oem lower bolts and provided upper bolts. Hoses must face front of vehicle as shown (right side shown). Torque 3 upper bolts at 35 ft/lb, and lower bolt at 80 ft/lb.
    • ELKA SHOCKS WITH RESERVOIRS:

    • Install new Elka shocks using oem lower bolts and provided upper bolts. Hoses must face front of vehicle as shown (right side shown).

    • Torque 3 upper bolts at 35 ft/lb, and lower bolt at 80 ft/lb.

    • Remove bumper's bracket bolts showed by yellow circle, then fix supplied rectangular spacer first with provided bolts as shown. torque bolts at 40 ft/lb.

    • IMPORTANT: The threaded hole closest to the rectangular spacer holding bolt showed by red Arrow must face the shocks (right side shown)

  4. Using provided bolts and washers, fix reservoir holding bracket assembly into rectangular spacer as shown. We recommend using threads locker and a torque of 20 ft/lb. Sit reservoir into bracket's clamps, then place the reservoir in a way to place hose properly. BE CAREFUL TO NOT OVERBEND THE HOSE
    • Using provided bolts and washers, fix reservoir holding bracket assembly into rectangular spacer as shown.

    • We recommend using threads locker and a torque of 20 ft/lb.

    • Sit reservoir into bracket's clamps, then place the reservoir in a way to place hose properly. BE CAREFUL TO NOT OVERBEND THE HOSE

  5. Reservoir's hoses must follow the frame as shown. When réservoirs are properly oriented, use threads locker on clamps bolts and torque them at 10 ft/lb. ALIGNMENT IS CRITICAL: A professional alignment must be performed before driving this vehicle at highway speeds. Do not attempt to drive your vehicle after this install without having the alignment readjusted to factory specs. ALIGNMENT IS CRITICAL: A professional alignment must be performed before driving this vehicle at highway speeds. Do not attempt to drive your vehicle after this install without having the alignment readjusted to factory specs.
    • Reservoir's hoses must follow the frame as shown. When réservoirs are properly oriented, use threads locker on clamps bolts and torque them at 10 ft/lb.

    • ALIGNMENT IS CRITICAL: A professional alignment must be performed before driving this vehicle at highway speeds. Do not attempt to drive your vehicle after this install without having the alignment readjusted to factory specs.

  6. Using an underhoist stand or a jack, support rear axle before  removing oem shocks. Remove oem shocks and all oem hardware. Clean lower studs from rust if needed, and apply small amount of grease or anti-seize on it.
    • Using an underhoist stand or a jack, support rear axle before removing oem shocks. Remove oem shocks and all oem hardware.

    • Clean lower studs from rust if needed, and apply small amount of grease or anti-seize on it.

  7. Place Elka shock head up as shown, then slide lower eyelet on oem lower shaft. Use supplied longer bolt and washer to fix lower eyelet. Apply thread locker on bolt's threads then torque it at 60 Ft-Lb. On the shock upper mount, remove nut, first washer and first isolator. Apply supplied white grease on top of upper isolators.
    • Place Elka shock head up as shown, then slide lower eyelet on oem lower shaft.

    • Use supplied longer bolt and washer to fix lower eyelet. Apply thread locker on bolt's threads then torque it at 60 Ft-Lb.

    • On the shock upper mount, remove nut, first washer and first isolator. Apply supplied white grease on top of upper isolators.

    • Holding the head or the body firmly, compress shock and align upper stud in frame's hole.

    • Add second isolator and washer on upper stud, then torque nut at 30 Ft-Lb.

  8. ELKA SHOCKS WITH RESERVOIR: Install shocks so as to direct the hose fitting toward front of vehicle, and hose outside of frame. ( Right side shown). Use proper bracket assembly (right side shown). Pass bolt into first aluminium square spacer, then pass it through bracket square hole.
    • ELKA SHOCKS WITH RESERVOIR:

    • Install shocks so as to direct the hose fitting toward front of vehicle, and hose outside of frame. ( Right side shown).

    • Use proper bracket assembly (right side shown). Pass bolt into first aluminium square spacer, then pass it through bracket square hole.

    • Install reservoir bracket using the square holes showed by red arrow.

  9. Use second aluminium square spacer inside of frame, then install supplied washer and nut. Apply threads locker, then torque nut at 40 Ft-Lb. Sit reservoir into bracket's clamps, then place the reservoir in a way to place hose properly. The shock can be turned to align hose as shown. (right side shown). When reservoir is placed properly, apply threads locker on clamp's bolts and torque them at 10 Ft-Lb.
    • Use second aluminium square spacer inside of frame, then install supplied washer and nut. Apply threads locker, then torque nut at 40 Ft-Lb.

    • Sit reservoir into bracket's clamps, then place the reservoir in a way to place hose properly. The shock can be turned to align hose as shown. (right side shown).

    • When reservoir is placed properly, apply threads locker on clamp's bolts and torque them at 10 Ft-Lb.

    • Use hose clamp and self-tapping screw to fix hose as shown.

    • The hose must be closer as frame possible, without touching it.

  10. FINAL INSTALLATION PICTURES: ALIGNMENT IS CRITICAL: A professional alignment must be performed before driving this vehicle at highway speeds. Do not attempt to drive your vehicle after this install without having the alignment readjusted to factory specs. ALIGNMENT IS CRITICAL: A professional alignment must be performed before driving this vehicle at highway speeds. Do not attempt to drive your vehicle after this install without having the alignment readjusted to factory specs.
    • FINAL INSTALLATION PICTURES:

    • ALIGNMENT IS CRITICAL: A professional alignment must be performed before driving this vehicle at highway speeds. Do not attempt to drive your vehicle after this install without having the alignment readjusted to factory specs.

Finish Line

Sebastien Blain

Member since: 10/21/2015

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67 Guides authored

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Elka Suspension Inc.

1585-M, De Coulomb
Boucherville (Quebec)
Canada J4B 8J7

Toll-Free (US & Canada):
1-800-557-0552

Direct Phone:
+1-450-655-4855